January, 2024

Leading packaging companies are dedicated to providing sustainable solutions for brands to maximize the circularity of their packaging. A crucial step in achieving this sustainability goal is to incorporate PCR-containing resins as a key raw material during the project's design phase.

PCR in PET Packaging

Recycled PET is a readily available material due to the industry's high recycling rates of PET bottles. In certain regions, PET thermoforms are also recycled alongside PET bottles. PCR can be reintroduced into the PET manufacturing process, either as PCR flake or PCR-containing resin.

Applications for PCR

Many of the clamshell packaging products in the market today are crafted from nearly 100% recycled PET, with clarity and product protection as top priorities. These applications benefit from higher levels of PCR content.

However, more challenging applications, such as processed meat trays or modified atmosphere packaging, demand PCR to be coextruded with virgin resins to ensure optimal performance throughout the production, distribution, and retail processes. In these cases, 20-30% PCR content is more common, with expectations of reaching 50% or higher as film extrusion processes continue to advance.

PCR flake vs PCR containing resins

PCR flake is generated by chopping and washing PET bottles during the recycling process. Flake requires additional processing to meet food safety standards before being introduced into the extrusion process.

Achieving high percentages of PCR flake in the extrusion process demands rigorous quality control to ensure the resulting films meet the required specifications for each end application.

In contrast, PCR-containing resins consist of up to 100% PET flake that has undergone processing to meet food safety standards before being re-extruded into resin pellets. Resin pellets are typically easier for film manufacturers to handle in the production process, as they often exhibit similar performance characteristics to virgin resins.

The necessity of PCR

The choice between PCR flake or PCR-containing resins depends on the specific application. Regardless of the form, incorporating PCR-containing resins into packaging is imperative for propelling the industry towards greater circularity.

In conclusion, the strategic utilization of PCR-containing resins in packaging materials represents a significant step towards achieving sustainable and circular packaging solutions. Leading packaging companies are committed to exploring and implementing these innovative materials to create a more environmentally friendly future.

Enhancing circularity with PCR - containing resins in packaging materials

January, 2024

Leading packaging companies are dedicated to providing sustainable solutions for brands to maximize the circularity of their packaging. A crucial step in achieving this sustainability goal is to incorporate PCR-containing resins as a key raw material during the project's design phase.

PCR in PET Packaging

Recycled PET is a readily available material due to the industry's high recycling rates of PET bottles. In certain regions, PET thermoforms are also recycled alongside PET bottles. PCR can be reintroduced into the PET manufacturing process, either as PCR flake or PCR-containing resin.

Applications for PCR

Many of the clamshell packaging products in the market today are crafted from nearly 100% recycled PET, with clarity and product protection as top priorities. These applications benefit from higher levels of PCR content.

However, more challenging applications, such as processed meat trays or modified atmosphere packaging, demand PCR to be coextruded with virgin resins to ensure optimal performance throughout the production, distribution, and retail processes. In these cases, 20-30% PCR content is more common, with expectations of reaching 50% or higher as film extrusion processes continue to advance.

PCR flake vs PCR containing resins

PCR flake is generated by chopping and washing PET bottles during the recycling process. Flake requires additional processing to meet food safety standards before being introduced into the extrusion process.

Achieving high percentages of PCR flake in the extrusion process demands rigorous quality control to ensure the resulting films meet the required specifications for each end application.

In contrast, PCR-containing resins consist of up to 100% PET flake that has undergone processing to meet food safety standards before being re-extruded into resin pellets. Resin pellets are typically easier for film manufacturers to handle in the production process, as they often exhibit similar performance characteristics to virgin resins.

The necessity of PCR

The choice between PCR flake or PCR-containing resins depends on the specific application. Regardless of the form, incorporating PCR-containing resins into packaging is imperative for propelling the industry towards greater circularity.

In conclusion, the strategic utilization of PCR-containing resins in packaging materials represents a significant step towards achieving sustainable and circular packaging solutions. Leading packaging companies are committed to exploring and implementing these innovative materials to create a more environmentally friendly future.

1 Information provided by NAPCOR from the studies Cradle-to-resin life cycle analysis of polyethylene terephthalate resin (March 2020) and Life cycle impacts for post-consumer recycled resins: PET, HDPE, and PP (December 2018). All data sources may be found on this link.

Enhancing circularity with PCR - containing resins in packaging materials

January, 2024

Leading packaging companies are dedicated to providing sustainable solutions for brands to maximize the circularity of their packaging. A crucial step in achieving this sustainability goal is to incorporate PCR-containing resins as a key raw material during the project's design phase.

PCR in PET Packaging

Recycled PET is a readily available material due to the industry's high recycling rates of PET bottles. In certain regions, PET thermoforms are also recycled alongside PET bottles. PCR can be reintroduced into the PET manufacturing process, either as PCR flake or PCR-containing resin.

Applications for PCR

Many of the clamshell packaging products in the market today are crafted from nearly 100% recycled PET, with clarity and product protection as top priorities. These applications benefit from higher levels of PCR content.

However, more challenging applications, such as processed meat trays or modified atmosphere packaging, demand PCR to be coextruded with virgin resins to ensure optimal performance throughout the production, distribution, and retail processes. In these cases, 20-30% PCR content is more common, with expectations of reaching 50% or higher as film extrusion processes continue to advance.

PCR flake vs PCR containing resins

PCR flake is generated by chopping and washing PET bottles during the recycling process. Flake requires additional processing to meet food safety standards before being introduced into the extrusion process.

Achieving high percentages of PCR flake in the extrusion process demands rigorous quality control to ensure the resulting films meet the required specifications for each end application.

In contrast, PCR-containing resins consist of up to 100% PET flake that has undergone processing to meet food safety standards before being re-extruded into resin pellets. Resin pellets are typically easier for film manufacturers to handle in the production process, as they often exhibit similar performance characteristics to virgin resins.

The necessity of PCR

The choice between PCR flake or PCR-containing resins depends on the specific application. Regardless of the form, incorporating PCR-containing resins into packaging is imperative for propelling the industry towards greater circularity.

In conclusion, the strategic utilization of PCR-containing resins in packaging materials represents a significant step towards achieving sustainable and circular packaging solutions. Leading packaging companies are committed to exploring and implementing these innovative materials to create a more environmentally friendly future.

1 To learn more about Instituto de Embalagens, visit their website.
January, 2024

Leading packaging companies are dedicated to providing sustainable solutions for brands to maximize the circularity of their packaging. A crucial step in achieving this sustainability goal is to incorporate PCR-containing resins as a key raw material during the project's design phase.

PCR in PET Packaging

Recycled PET is a readily available material due to the industry's high recycling rates of PET bottles. In certain regions, PET thermoforms are also recycled alongside PET bottles. PCR can be reintroduced into the PET manufacturing process, either as PCR flake or PCR-containing resin.

Applications for PCR

Many of the clamshell packaging products in the market today are crafted from nearly 100% recycled PET, with clarity and product protection as top priorities. These applications benefit from higher levels of PCR content.

However, more challenging applications, such as processed meat trays or modified atmosphere packaging, demand PCR to be coextruded with virgin resins to ensure optimal performance throughout the production, distribution, and retail processes. In these cases, 20-30% PCR content is more common, with expectations of reaching 50% or higher as film extrusion processes continue to advance.

PCR flake vs PCR containing resins

PCR flake is generated by chopping and washing PET bottles during the recycling process. Flake requires additional processing to meet food safety standards before being introduced into the extrusion process.

Achieving high percentages of PCR flake in the extrusion process demands rigorous quality control to ensure the resulting films meet the required specifications for each end application.

In contrast, PCR-containing resins consist of up to 100% PET flake that has undergone processing to meet food safety standards before being re-extruded into resin pellets. Resin pellets are typically easier for film manufacturers to handle in the production process, as they often exhibit similar performance characteristics to virgin resins.

The necessity of PCR

The choice between PCR flake or PCR-containing resins depends on the specific application. Regardless of the form, incorporating PCR-containing resins into packaging is imperative for propelling the industry towards greater circularity.

In conclusion, the strategic utilization of PCR-containing resins in packaging materials represents a significant step towards achieving sustainable and circular packaging solutions. Leading packaging companies are committed to exploring and implementing these innovative materials to create a more environmentally friendly future.

January, 2024

Leading packaging companies are dedicated to providing sustainable solutions for brands to maximize the circularity of their packaging. A crucial step in achieving this sustainability goal is to incorporate PCR-containing resins as a key raw material during the project's design phase.

PCR in PET Packaging

Recycled PET is a readily available material due to the industry's high recycling rates of PET bottles. In certain regions, PET thermoforms are also recycled alongside PET bottles. PCR can be reintroduced into the PET manufacturing process, either as PCR flake or PCR-containing resin.

Applications for PCR

Many of the clamshell packaging products in the market today are crafted from nearly 100% recycled PET, with clarity and product protection as top priorities. These applications benefit from higher levels of PCR content.

However, more challenging applications, such as processed meat trays or modified atmosphere packaging, demand PCR to be coextruded with virgin resins to ensure optimal performance throughout the production, distribution, and retail processes. In these cases, 20-30% PCR content is more common, with expectations of reaching 50% or higher as film extrusion processes continue to advance.

PCR flake vs PCR containing resins

PCR flake is generated by chopping and washing PET bottles during the recycling process. Flake requires additional processing to meet food safety standards before being introduced into the extrusion process.

Achieving high percentages of PCR flake in the extrusion process demands rigorous quality control to ensure the resulting films meet the required specifications for each end application.

In contrast, PCR-containing resins consist of up to 100% PET flake that has undergone processing to meet food safety standards before being re-extruded into resin pellets. Resin pellets are typically easier for film manufacturers to handle in the production process, as they often exhibit similar performance characteristics to virgin resins.

The necessity of PCR

The choice between PCR flake or PCR-containing resins depends on the specific application. Regardless of the form, incorporating PCR-containing resins into packaging is imperative for propelling the industry towards greater circularity.

In conclusion, the strategic utilization of PCR-containing resins in packaging materials represents a significant step towards achieving sustainable and circular packaging solutions. Leading packaging companies are committed to exploring and implementing these innovative materials to create a more environmentally friendly future.

Enhancing circularity with PCR - containing resins in packaging materials

January, 2024

Leading packaging companies are dedicated to providing sustainable solutions for brands to maximize the circularity of their packaging. A crucial step in achieving this sustainability goal is to incorporate PCR-containing resins as a key raw material during the project's design phase.

PCR in PET Packaging

Recycled PET is a readily available material due to the industry's high recycling rates of PET bottles. In certain regions, PET thermoforms are also recycled alongside PET bottles. PCR can be reintroduced into the PET manufacturing process, either as PCR flake or PCR-containing resin.

Applications for PCR

Many of the clamshell packaging products in the market today are crafted from nearly 100% recycled PET, with clarity and product protection as top priorities. These applications benefit from higher levels of PCR content.

However, more challenging applications, such as processed meat trays or modified atmosphere packaging, demand PCR to be coextruded with virgin resins to ensure optimal performance throughout the production, distribution, and retail processes. In these cases, 20-30% PCR content is more common, with expectations of reaching 50% or higher as film extrusion processes continue to advance.

PCR flake vs PCR containing resins

PCR flake is generated by chopping and washing PET bottles during the recycling process. Flake requires additional processing to meet food safety standards before being introduced into the extrusion process.

Achieving high percentages of PCR flake in the extrusion process demands rigorous quality control to ensure the resulting films meet the required specifications for each end application.

In contrast, PCR-containing resins consist of up to 100% PET flake that has undergone processing to meet food safety standards before being re-extruded into resin pellets. Resin pellets are typically easier for film manufacturers to handle in the production process, as they often exhibit similar performance characteristics to virgin resins.

The necessity of PCR

The choice between PCR flake or PCR-containing resins depends on the specific application. Regardless of the form, incorporating PCR-containing resins into packaging is imperative for propelling the industry towards greater circularity.

In conclusion, the strategic utilization of PCR-containing resins in packaging materials represents a significant step towards achieving sustainable and circular packaging solutions. Leading packaging companies are committed to exploring and implementing these innovative materials to create a more environmentally friendly future.

Enhancing circularity with PCR - containing resins in packaging materials

January, 2024

Leading packaging companies are dedicated to providing sustainable solutions for brands to maximize the circularity of their packaging. A crucial step in achieving this sustainability goal is to incorporate PCR-containing resins as a key raw material during the project's design phase.

PCR in PET Packaging

Recycled PET is a readily available material due to the industry's high recycling rates of PET bottles. In certain regions, PET thermoforms are also recycled alongside PET bottles. PCR can be reintroduced into the PET manufacturing process, either as PCR flake or PCR-containing resin.

Applications for PCR

Many of the clamshell packaging products in the market today are crafted from nearly 100% recycled PET, with clarity and product protection as top priorities. These applications benefit from higher levels of PCR content.

However, more challenging applications, such as processed meat trays or modified atmosphere packaging, demand PCR to be coextruded with virgin resins to ensure optimal performance throughout the production, distribution, and retail processes. In these cases, 20-30% PCR content is more common, with expectations of reaching 50% or higher as film extrusion processes continue to advance.

PCR flake vs PCR containing resins

PCR flake is generated by chopping and washing PET bottles during the recycling process. Flake requires additional processing to meet food safety standards before being introduced into the extrusion process.

Achieving high percentages of PCR flake in the extrusion process demands rigorous quality control to ensure the resulting films meet the required specifications for each end application.

In contrast, PCR-containing resins consist of up to 100% PET flake that has undergone processing to meet food safety standards before being re-extruded into resin pellets. Resin pellets are typically easier for film manufacturers to handle in the production process, as they often exhibit similar performance characteristics to virgin resins.

The necessity of PCR

The choice between PCR flake or PCR-containing resins depends on the specific application. Regardless of the form, incorporating PCR-containing resins into packaging is imperative for propelling the industry towards greater circularity.

In conclusion, the strategic utilization of PCR-containing resins in packaging materials represents a significant step towards achieving sustainable and circular packaging solutions. Leading packaging companies are committed to exploring and implementing these innovative materials to create a more environmentally friendly future.

Enhancing circularity with PCR - containing resins in packaging materials

January, 2024

Leading packaging companies are dedicated to providing sustainable solutions for brands to maximize the circularity of their packaging. A crucial step in achieving this sustainability goal is to incorporate PCR-containing resins as a key raw material during the project's design phase.

PCR in PET Packaging

Recycled PET is a readily available material due to the industry's high recycling rates of PET bottles. In certain regions, PET thermoforms are also recycled alongside PET bottles. PCR can be reintroduced into the PET manufacturing process, either as PCR flake or PCR-containing resin.

Applications for PCR

Many of the clamshell packaging products in the market today are crafted from nearly 100% recycled PET, with clarity and product protection as top priorities. These applications benefit from higher levels of PCR content.

However, more challenging applications, such as processed meat trays or modified atmosphere packaging, demand PCR to be coextruded with virgin resins to ensure optimal performance throughout the production, distribution, and retail processes. In these cases, 20-30% PCR content is more common, with expectations of reaching 50% or higher as film extrusion processes continue to advance.

PCR flake vs PCR containing resins

PCR flake is generated by chopping and washing PET bottles during the recycling process. Flake requires additional processing to meet food safety standards before being introduced into the extrusion process.

Achieving high percentages of PCR flake in the extrusion process demands rigorous quality control to ensure the resulting films meet the required specifications for each end application.

In contrast, PCR-containing resins consist of up to 100% PET flake that has undergone processing to meet food safety standards before being re-extruded into resin pellets. Resin pellets are typically easier for film manufacturers to handle in the production process, as they often exhibit similar performance characteristics to virgin resins.

The necessity of PCR

The choice between PCR flake or PCR-containing resins depends on the specific application. Regardless of the form, incorporating PCR-containing resins into packaging is imperative for propelling the industry towards greater circularity.

In conclusion, the strategic utilization of PCR-containing resins in packaging materials represents a significant step towards achieving sustainable and circular packaging solutions. Leading packaging companies are committed to exploring and implementing these innovative materials to create a more environmentally friendly future.

January, 2024

Leading packaging companies are dedicated to providing sustainable solutions for brands to maximize the circularity of their packaging. A crucial step in achieving this sustainability goal is to incorporate PCR-containing resins as a key raw material during the project's design phase.

PCR in PET Packaging

Recycled PET is a readily available material due to the industry's high recycling rates of PET bottles. In certain regions, PET thermoforms are also recycled alongside PET bottles. PCR can be reintroduced into the PET manufacturing process, either as PCR flake or PCR-containing resin.

Applications for PCR

Many of the clamshell packaging products in the market today are crafted from nearly 100% recycled PET, with clarity and product protection as top priorities. These applications benefit from higher levels of PCR content.

However, more challenging applications, such as processed meat trays or modified atmosphere packaging, demand PCR to be coextruded with virgin resins to ensure optimal performance throughout the production, distribution, and retail processes. In these cases, 20-30% PCR content is more common, with expectations of reaching 50% or higher as film extrusion processes continue to advance.

PCR flake vs PCR containing resins

PCR flake is generated by chopping and washing PET bottles during the recycling process. Flake requires additional processing to meet food safety standards before being introduced into the extrusion process.

Achieving high percentages of PCR flake in the extrusion process demands rigorous quality control to ensure the resulting films meet the required specifications for each end application.

In contrast, PCR-containing resins consist of up to 100% PET flake that has undergone processing to meet food safety standards before being re-extruded into resin pellets. Resin pellets are typically easier for film manufacturers to handle in the production process, as they often exhibit similar performance characteristics to virgin resins.

The necessity of PCR

The choice between PCR flake or PCR-containing resins depends on the specific application. Regardless of the form, incorporating PCR-containing resins into packaging is imperative for propelling the industry towards greater circularity.

In conclusion, the strategic utilization of PCR-containing resins in packaging materials represents a significant step towards achieving sustainable and circular packaging solutions. Leading packaging companies are committed to exploring and implementing these innovative materials to create a more environmentally friendly future.

Enhancing circularity with PCR - containing resins in packaging materials

January, 2024

Leading packaging companies are dedicated to providing sustainable solutions for brands to maximize the circularity of their packaging. A crucial step in achieving this sustainability goal is to incorporate PCR-containing resins as a key raw material during the project's design phase.

PCR in PET Packaging

Recycled PET is a readily available material due to the industry's high recycling rates of PET bottles. In certain regions, PET thermoforms are also recycled alongside PET bottles. PCR can be reintroduced into the PET manufacturing process, either as PCR flake or PCR-containing resin.

Applications for PCR

Many of the clamshell packaging products in the market today are crafted from nearly 100% recycled PET, with clarity and product protection as top priorities. These applications benefit from higher levels of PCR content.

However, more challenging applications, such as processed meat trays or modified atmosphere packaging, demand PCR to be coextruded with virgin resins to ensure optimal performance throughout the production, distribution, and retail processes. In these cases, 20-30% PCR content is more common, with expectations of reaching 50% or higher as film extrusion processes continue to advance.

PCR flake vs PCR containing resins

PCR flake is generated by chopping and washing PET bottles during the recycling process. Flake requires additional processing to meet food safety standards before being introduced into the extrusion process.

Achieving high percentages of PCR flake in the extrusion process demands rigorous quality control to ensure the resulting films meet the required specifications for each end application.

In contrast, PCR-containing resins consist of up to 100% PET flake that has undergone processing to meet food safety standards before being re-extruded into resin pellets. Resin pellets are typically easier for film manufacturers to handle in the production process, as they often exhibit similar performance characteristics to virgin resins.

The necessity of PCR

The choice between PCR flake or PCR-containing resins depends on the specific application. Regardless of the form, incorporating PCR-containing resins into packaging is imperative for propelling the industry towards greater circularity.

In conclusion, the strategic utilization of PCR-containing resins in packaging materials represents a significant step towards achieving sustainable and circular packaging solutions. Leading packaging companies are committed to exploring and implementing these innovative materials to create a more environmentally friendly future.

January, 2024

Leading packaging companies are dedicated to providing sustainable solutions for brands to maximize the circularity of their packaging. A crucial step in achieving this sustainability goal is to incorporate PCR-containing resins as a key raw material during the project's design phase.

PCR in PET Packaging

Recycled PET is a readily available material due to the industry's high recycling rates of PET bottles. In certain regions, PET thermoforms are also recycled alongside PET bottles. PCR can be reintroduced into the PET manufacturing process, either as PCR flake or PCR-containing resin.

Applications for PCR

Many of the clamshell packaging products in the market today are crafted from nearly 100% recycled PET, with clarity and product protection as top priorities. These applications benefit from higher levels of PCR content.

However, more challenging applications, such as processed meat trays or modified atmosphere packaging, demand PCR to be coextruded with virgin resins to ensure optimal performance throughout the production, distribution, and retail processes. In these cases, 20-30% PCR content is more common, with expectations of reaching 50% or higher as film extrusion processes continue to advance.

PCR flake vs PCR containing resins

PCR flake is generated by chopping and washing PET bottles during the recycling process. Flake requires additional processing to meet food safety standards before being introduced into the extrusion process.

Achieving high percentages of PCR flake in the extrusion process demands rigorous quality control to ensure the resulting films meet the required specifications for each end application.

In contrast, PCR-containing resins consist of up to 100% PET flake that has undergone processing to meet food safety standards before being re-extruded into resin pellets. Resin pellets are typically easier for film manufacturers to handle in the production process, as they often exhibit similar performance characteristics to virgin resins.

The necessity of PCR

The choice between PCR flake or PCR-containing resins depends on the specific application. Regardless of the form, incorporating PCR-containing resins into packaging is imperative for propelling the industry towards greater circularity.

In conclusion, the strategic utilization of PCR-containing resins in packaging materials represents a significant step towards achieving sustainable and circular packaging solutions. Leading packaging companies are committed to exploring and implementing these innovative materials to create a more environmentally friendly future.

Enhancing circularity with PCR - containing resins in packaging materials

January, 2024

Leading packaging companies are dedicated to providing sustainable solutions for brands to maximize the circularity of their packaging. A crucial step in achieving this sustainability goal is to incorporate PCR-containing resins as a key raw material during the project's design phase.

PCR in PET Packaging

Recycled PET is a readily available material due to the industry's high recycling rates of PET bottles. In certain regions, PET thermoforms are also recycled alongside PET bottles. PCR can be reintroduced into the PET manufacturing process, either as PCR flake or PCR-containing resin.

Applications for PCR

Many of the clamshell packaging products in the market today are crafted from nearly 100% recycled PET, with clarity and product protection as top priorities. These applications benefit from higher levels of PCR content.

However, more challenging applications, such as processed meat trays or modified atmosphere packaging, demand PCR to be coextruded with virgin resins to ensure optimal performance throughout the production, distribution, and retail processes. In these cases, 20-30% PCR content is more common, with expectations of reaching 50% or higher as film extrusion processes continue to advance.

PCR flake vs PCR containing resins

PCR flake is generated by chopping and washing PET bottles during the recycling process. Flake requires additional processing to meet food safety standards before being introduced into the extrusion process.

Achieving high percentages of PCR flake in the extrusion process demands rigorous quality control to ensure the resulting films meet the required specifications for each end application.

In contrast, PCR-containing resins consist of up to 100% PET flake that has undergone processing to meet food safety standards before being re-extruded into resin pellets. Resin pellets are typically easier for film manufacturers to handle in the production process, as they often exhibit similar performance characteristics to virgin resins.

The necessity of PCR

The choice between PCR flake or PCR-containing resins depends on the specific application. Regardless of the form, incorporating PCR-containing resins into packaging is imperative for propelling the industry towards greater circularity.

In conclusion, the strategic utilization of PCR-containing resins in packaging materials represents a significant step towards achieving sustainable and circular packaging solutions. Leading packaging companies are committed to exploring and implementing these innovative materials to create a more environmentally friendly future.

January, 2024

Leading packaging companies are dedicated to providing sustainable solutions for brands to maximize the circularity of their packaging. A crucial step in achieving this sustainability goal is to incorporate PCR-containing resins as a key raw material during the project's design phase.

PCR in PET Packaging

Recycled PET is a readily available material due to the industry's high recycling rates of PET bottles. In certain regions, PET thermoforms are also recycled alongside PET bottles. PCR can be reintroduced into the PET manufacturing process, either as PCR flake or PCR-containing resin.

Applications for PCR

Many of the clamshell packaging products in the market today are crafted from nearly 100% recycled PET, with clarity and product protection as top priorities. These applications benefit from higher levels of PCR content.

However, more challenging applications, such as processed meat trays or modified atmosphere packaging, demand PCR to be coextruded with virgin resins to ensure optimal performance throughout the production, distribution, and retail processes. In these cases, 20-30% PCR content is more common, with expectations of reaching 50% or higher as film extrusion processes continue to advance.

PCR flake vs PCR containing resins

PCR flake is generated by chopping and washing PET bottles during the recycling process. Flake requires additional processing to meet food safety standards before being introduced into the extrusion process.

Achieving high percentages of PCR flake in the extrusion process demands rigorous quality control to ensure the resulting films meet the required specifications for each end application.

In contrast, PCR-containing resins consist of up to 100% PET flake that has undergone processing to meet food safety standards before being re-extruded into resin pellets. Resin pellets are typically easier for film manufacturers to handle in the production process, as they often exhibit similar performance characteristics to virgin resins.

The necessity of PCR

The choice between PCR flake or PCR-containing resins depends on the specific application. Regardless of the form, incorporating PCR-containing resins into packaging is imperative for propelling the industry towards greater circularity.

In conclusion, the strategic utilization of PCR-containing resins in packaging materials represents a significant step towards achieving sustainable and circular packaging solutions. Leading packaging companies are committed to exploring and implementing these innovative materials to create a more environmentally friendly future.

January, 2024

Leading packaging companies are dedicated to providing sustainable solutions for brands to maximize the circularity of their packaging. A crucial step in achieving this sustainability goal is to incorporate PCR-containing resins as a key raw material during the project's design phase.

PCR in PET Packaging

Recycled PET is a readily available material due to the industry's high recycling rates of PET bottles. In certain regions, PET thermoforms are also recycled alongside PET bottles. PCR can be reintroduced into the PET manufacturing process, either as PCR flake or PCR-containing resin.

Applications for PCR

Many of the clamshell packaging products in the market today are crafted from nearly 100% recycled PET, with clarity and product protection as top priorities. These applications benefit from higher levels of PCR content.

However, more challenging applications, such as processed meat trays or modified atmosphere packaging, demand PCR to be coextruded with virgin resins to ensure optimal performance throughout the production, distribution, and retail processes. In these cases, 20-30% PCR content is more common, with expectations of reaching 50% or higher as film extrusion processes continue to advance.

PCR flake vs PCR containing resins

PCR flake is generated by chopping and washing PET bottles during the recycling process. Flake requires additional processing to meet food safety standards before being introduced into the extrusion process.

Achieving high percentages of PCR flake in the extrusion process demands rigorous quality control to ensure the resulting films meet the required specifications for each end application.

In contrast, PCR-containing resins consist of up to 100% PET flake that has undergone processing to meet food safety standards before being re-extruded into resin pellets. Resin pellets are typically easier for film manufacturers to handle in the production process, as they often exhibit similar performance characteristics to virgin resins.

The necessity of PCR

The choice between PCR flake or PCR-containing resins depends on the specific application. Regardless of the form, incorporating PCR-containing resins into packaging is imperative for propelling the industry towards greater circularity.

In conclusion, the strategic utilization of PCR-containing resins in packaging materials represents a significant step towards achieving sustainable and circular packaging solutions. Leading packaging companies are committed to exploring and implementing these innovative materials to create a more environmentally friendly future.