CIRCULAR ECONOMY IS IN OUR DNA

PET packaging plays a crucial role in food preservation, both in terms of safety and hygiene as well as minimization of food waste. A sustainable future isn’t possible without PET packaging. For this reason, Evertis has focused on a circular economy for PET since our foundation. It’s in our DNA.

Evertis envisions a future with increased use of recycled content in our films, greater recyclability of our products and lowest feasible carbon footprint where our group plays a leading role in sensitizing our communities to the benefits of recycling PET and advancing a closed loop economy.  

OUR PLEDGE FOR THE PLANET

Evertis films target an average incorporation of  50%
post-consumer and post-industrial recycled content

DRIVE

PACKAGING

RECYCLING

FOCUS ON ECO DESIGN

Our sales teams focus on guiding customers in terms of product eco design, balancing sustainability and package functionality. 

At Evertis we focus on the 3 R’s: 

REDUCE - LIGHTWEIGHT YOUR PACKAGE

At Evertis we work together with our customers to reduce film thickness, thereby optimizing packaging weight, to keep it as resource efficient as possible while ensuring protection and fitness for use. We advise our customers in terms of the protective value afforded of the packaged good which supports product quality, or food safety and guarantees that the new package meets quality and technical expectations. Evertis has proven that recycled content is not a limiting factor in reducing material thickness. 

Apart from lightweight packaging, Evertis encourages customers to eliminate or reduce secondary packaging which is often unnecessary and not environmentally friendly.

Lightweight packaging means fewer trucks needed to ship the same number of products, helping to:

REDUCE
 transportation energy
REDUCE
 emissions and lower shipping costs
REDUCE
 the amount of waste generated

RECYCLE

We are committed to increase our recycled content.
Evertis films target average incorporation of  50% post-consumer and post-industrial recycled content.
The know-how and technology of our processes allows us to optimize the percentage of RPET included on an order-to-order basis by evaluating the quality and cost of the available material.
Evertis quality inspection assures the integrity of the physical properties to meet the customer requirements.
EFSA and FDA food contact approval for up to 100% recycled content.
Guarantee that new package materials meets quality and technical performance.

TAKING PET ON A SUSTAINABLE JOURNEY!

Watch our video and find out how we give PET packaging a new life.

SOURCES OF RECYCLED CONTENT

At Evertis we give post-industrial and post-consumer multilayer trays another life. We prove that a circular economy for trays is a reality through the partnership we’ve formed together with a company with a unique technology that permits incorporating recycled PET, obtained from a delamination processes of multilayer waste, to be reintroduced as secondary raw material in our film production processes. Thanks to this, Evertis supports the European Plastics Strategy, which establishes that 10 million recycled tons must be incorporated into new products in the European Union market in 2025.

Consolidating a Circular Economy
model in the PET food industry

MULTILAYER PET-BASED TRAY FEATURES

RECYCLABLE PACKAGING

The different product layers that form the films are separated and the polymers can be recycled and reused.

EXTENDS SHELF LIFE OF FOOD

Given the properties of distinctive layers, which act as a barrier for certain gasses, shelf life is enhanced, guaranteeing food freshness and quality for a longer period of time.

CONTRIBUTES TO REDUCING CO2 EMISSIONS

PET is a very light material that allows for a large quantity of product to be packaged while using a small amount of material, reducing environmental impact. With 15 grams of PET it’s possible to package 18 times the weight of a fresh food product.

ECODESIGN

Evertis use of environmentally friendly adhesives, avoiding non-recyclable adhesives such as polyurethane, permits the delamination process.

MULTILAYER POST-INDUSTRIAL AND POST-CONSUMER RECYCLING PROCESS

ECOSENSE CERTIFICATE

Evertis Ibérica, our manufacturing site in Portugal, was awarded the ECOSENSE Certificate on July 2019, adding value to our products and contributing to an increasingly transparent European plastic industry.  

To obtain the ECOSENSE certificate, the facilities are subject to an inspection process by an entity accredited by ENAC under the ISO / IEC 17020 standard, who verified compliance with the requirements established within the corresponding ECOSENSE procedures. 

The ECOSENSE Certificate is granted by the Plastic Sense Foundation, which recognizes the contribution of companies such as Evertis. They evaluate PET sheet manufacturers, tray producers and food packers, who reincorporate their post-industrial waste into their new production, sourcing materials from recyclers certified by the Foundation.

Learn more here about the recyclability of PET food trays according to the Plastic Sense Foundation.

Through our mechanical recycling process, we convert waste material into “new” raw material, without changing the basic structure.
The total production of our recycling plant represents 55% of Evertis’ flake consumption for film manufacturing.

At times we have recovered a volume of

bottle bales equivalent to 90% of PET

bottles of the Portuguese waste stream

At our Industrial Site in Portugal, Evertis, Selenis (sister-company) and our recycling unit, are vertically integrated. As an integrated recycler, specialty polyester and multilayer barrier film producer, we have created synergies that translate into a lower carbon footprint thanks to the reduction of raw materials transportation costs.

RECYCLING PROCESS

Disjoining bottles and prepare
stream for the following operations
Iron removal./Sleeve and labels
from bottles removal
Eliminate particules and residues
from bottles
Remove items made of material that are different from the primary resin and remove packaging or packing components that are not visible or detectable by optical sorting
Remove other resins than those in
the main PET stream and fine
sorting by material, shape and colour.
Reduce packaging into flakes.
Eliminate particles,
residues, glues, inks.
Guarantees an high
clean flake surface.
Material separation by
density difference.
Remove residual flake metal
particles like aluminium, steal and iron.
/Remove unwanted material
not eliminated.
Non PET Stream-Delivered to an authorized waste
management system.

REUSE

ZERO LANDFILLED SCRAP

Through Evertis’ advanced processes, we use all internal scrap of multilayer and single layer products are utilized, allowing us to claim: “All Evertis plants create zero landfilled scrap”. Evertis’ strict waste management system and reuse policy allows us to meet this objective and reincorporate 100% of waste produced in extrusion and slitting processes. This also includes scrap produced during equipment changeovers, machine stops and restarts.

Evertis’ philosophy to reuse resources is key to the group’s constant focus on recycling. It’s our belief that recycling is a great waste-management strategy, whereby environmental impact and resource depletion are reduced. With our principles based on high levels of recycling, at Evertis we pair our reuse and remanufacturing efforts to reduce levels of material usage and energy. Within this framework of sustainable development, Evertis is not only providing a partial solution to solid waste problems, but also contributing to reduction of energy and raw petrochemicals consumption.

CIRCULARITY OF PACKAGING MATERIALS

Evertis promotes the use of pallets produced with 100% recycled HDPE, with the objective of contributing towards a circular economy. The enduring commitment to sustainability comes from business practices that reduce negative impact on the environment; hence we believe this is also the ideal solution for our customers in the long-term. 

These pallets are ideal for pooling as our company logo can be added to distinguish them from others. Customers have reacted positively to this initiative started at our site in Portugal, resulting in only 12% of outgoing orders replaced with new pallets. With this strategy we saved 355 tons of plastic in 2019, resulting in a decision to apply this policy across our industrial sites.

We take our reuse policy down to the smallest details as we also use reuse cores that are fit for use and resell to our supplier those that are not in perfect condition. 

BENEFITS OF INCORPORATION OF RECYCLED CONTENT

At Evertis we directly contribute to a circular economy as well as reducing our environmental footprint:

We reduce waste

Recycling helps reduce waste by bringing discarded materials to recycling facilities, such as ours. The cycle of waste ends at our recycling plant.

We save energy

Life cycle studies prove the following environmental benefits of recycling: the total energy required to produce rPET resin is at least 75% lower than the total energy demand for virgin PET. The process and transport energy required to produce rPET is 40% lower than that of virgin PET resin.

We conserve natural resources

Our planet ’s resources have been overused and been depleted over time. At Evertis, we strive to conserve our natural resources by recycling materials in our recycling plant.

We reduce GHG emissions

Recycling helps curb greenhouse gas emissions since new products are produced by materials that would otherwise have been filling up landfills. Instead of manufacturing products with 100% virgin raw materials, a process that emits more greenhouse gases into the atmosphere, Evertis prioritizes recycling secondary raw materials, which reduces greenhouse gas emissions by almost 60%.

Do you want to explore further what we do to reduce our environmental footprint? Learn more in environment

OUR RECYCLING ACHIEVEMENTS

In 2019 Evertis efficiently recycled 10,000 tons of post-consumer PET equivalent energy and volume savings of:

More than 13 billion
of smartphones charged
90
Olympic swimming
pools saved
22,000
Passenger vehicles
driven for one year
12,000
Home's energy use
for one year
55,000
Hectares of forest
in one year

TOGETHER FOR A WORLDWIDE CIRCULAR ECONOMY

Associations are becoming an increasingly a vital element for creating solutions that close the loop. At Evertis, we believe in close engagement and joining efforts with other partners. This helps expand our reach as we share resources and expertise, bringing long-term stability which is vital for a circular economy.

PETCORE EUROPE

Evertis participates in various Working Groups with the objective of listening to a variety of perspectives, sharing experience and knowledge, brainstorming for generation of ideas and achieving a supportive collaboration. Evertis specifically contributes to the working groups that focus on:

-

Recycling PET thermoforms - Tray to Tray

-

PET monomer recycling special industry group

-

Working Group on opaque and functional bottles

NAPCOR

Evertis has contributed towards NAPCOR’s Positively PET campaign, designed to:

-

Educate consumers on PET attributes and how to recycle PET

-

Promote environmental benefits of PET

-

Counteract the negative imagery PET is receiving

SMART WASTE PORTUGAL

Evertis participates in several Working Groups that promote and support activities that contribute to a circular economy. Additionally, we influence EPRs to promote a tray-to-tray recycling stream.

PORTUGUESE PLASTICS PACTS & ELLEN MACARTHUR FOUNDATION

By signing the Pact, Evertis and the other entities involved subscribe and undertake to develop actions in order to achieve a set of ambitious goals and objectives for 2025, namely:

-

By 2020 define a list of single-use plastics deemed problematic or unnecessary and define measures for their disposal, through redesign, innovation or alternative delivery models (reuse);

-

Ensure that 100 % of plastic packaging is reusable, recyclable or compostable;

-

Ensure that 70 % of plastic packaging is effectively recycled, increasing collection and recycling;

-

Incorporate, on average, 30 % of recycled plastic in new plastic packaging;

-

Promote consumer awareness and education activities (current and future) for the sustainable use of plastics.

european plastics pact

Evertis is a founding member of the European Plastic Pact, which aims to accelerate the shift towards the reuse and recycling of single-use plastic products and packaging.

CIRCULAR PLASTICS ALLIANCE

Evertis is a signatory member of the Circular Plastics Alliance, which, supported by the European Commission, endorses the ambitious target that by 2025 at least 10 million tons of recycled plastics should find their way into products and packaging in Europe each year.

APR - USA

Through our sister company Selenis, our Group is a member of the Association of Plastic Recyclers (APR). Through this alliance we enhance plastic recycling by improving quality and increasing supply through technical resources, testing programs, design solutions, corporate training, regulatory leadership and educational programs.

PIEP

PIEP is an initiative of the plastics and molds sector that collaborates with the University of Minho, through the Department of Polymer Engineering (DEP-UM) and IAPMEI.  Through our sister company, Selenis, our Group is a member of this initiative. The main objectives of PIEP, amongst others, are:

-

Strengthen the competitiveness of the plastics and molds industry, through the development of proprietary technologies and the conception of innovative products.

-

Promote a culture and an effective practice of R&D practices.

-

Show the national endogenous capacity to respond, in useful time, to specific innovation challenges. 

Explore more, about our partnerships.

CHANGING CONSUMER BEHAVIOUR AND ATTITUDES

"IF WE FOCUS ON BANNING PLASTICS THE ENVIRONMENTAL EFFECTS WILL BE DEVASTATING"

KIM RAGAERT
Professor on materials science and polymer processing at the University Ghent, Belgium

Evertis believes the benefits of PET are often under-rated and misjudged. In a world where citizens and consumers are constantly bombarded by information, there is confusion around PET and its role. This has led us to take a role in sensitizing our communities through educational programs developed by our team, as well as through contributions to communication campaigns such as Positively PET.

Learn more about our efforts in recycling.

PET has unique and versatile characteristics that no other material can match.
At Evertis we do our part in passing the message: 

HYGIENIC

health pandemics such as covid-19

SAFE

food safety requirements and no BPA’s

SUPERIOR BARRIER PROPERTIES

preserve and protect perishable products, helping to reduce food waste 

DURABLE

high impact resistance

LIGHTWEIGHT

reduce environmental footprint

RECYCLABLE AND REUSABLE

established recycling stream

Evertis commits to communicating credible, evidence-based and solutions-oriented information on PET and recycling. By giving consumers clearer information, we can educate them on the purpose and benefits of PET packaging and how and what can be recycled.

Check out below an interesting TEDx talk entitled ‘Plastics Rehab’, which we strongly recommend, by PhD in Polymer Engineering Kim Ragaert, professor on materials science and polymer processing at the University of Ghent (Belgium).

https://www.ted.com/talks/kim_ragaert_plastics_rehab/transcript